Custom rancher straw hats with your logo
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Custom Underbrim Patterns
Customize the underbrim with your own unique design, or choose from a selection of stock patterns for design inspiration. Need help deciding? Contact our team to explore custom pattern options tailored to your needs.
Fabric

Colors





















*Please note, actual product colors may vary due to screen settings
| x 25 | $24(sublimated patch) , $26 (engraved leather patch) |
| x 50 | $19.99(sublimated patch), $25( engraved leather patch) |
| x 100 | $18.99(sublimated patch), $24 (engraved leather patch) |
| x250 | $18(sublimated patch), $23 (engraved leather patch) |
First sample
$100
Samples of additional styles/colorways
$75 each (includes one revision), up to a maximum of 3 hat styles per order
If your order requires multiple rounds of samples
Each additional round is $150
Mockups
3 – 5 days
Samples
7 – 10 business days + Shipping
Full production
Approximately 10 – 15 days plus 2 – 5 business days for shipping.
Custom Offshore: Front patch and sublimated under brim
| x 50 | $29.50 (Air) |
| x 100 | $17.99 (Ocean), $21.99 (Air) |
| x 250 | $15.99 (ocean), $19.99( Air) |
| x 500 | $14.99 (ocean), $18.99 (Air) |
| x1000 | $12.99 (ocean), $17.99 (Air) |
*Check qualification for corporate wholesale pricing
Free Digital Mockups
Sample
Random sample from showroom can be provided to showcase quality and sizing
Pre-production sample (if required)
$150
Mockups
3 – 5 days
Samples
10 – 15 business days + Shipping
Full production
15 – 20 business days + 12 – 15 business days in transit (by air) OR 25 – 30 business days in transit (by water)
Other classic styles we offer
Custom details





Watch To learn more sbout our custom straw hats

Custom straw rancher hats with your design and logo.
Custom straw hats we’ve done for other companies
Trendy brands we offer
We can customize hats from your favorite brands.
All you need to know: rancher straw hats
What is a rancher-style hat?
A rancher-style hat, also known as a rancher hat or ranch hat, is a type of wide-brimmed hat traditionally worn by ranchers and cowboys.
Here are some key characteristics of rancher-style hats:
- Wide brim
- High crowned (sometimes featuring a crease)
- Durable construction
- Shapeable brim
- Sweatband
What is your turnaround time for custom straw hats?
We pride ourselves on creating long-lasting, high-quality custom straw hats, which means that we do not rush the design and manufacturing process.
For a run of straw hats with a front patch (but no other embellishment):
- Design (3 – 5 days)
- Production (2 – 2.5 weeks)
- Shipping (3 – 5 days)
For a front patch and sublimated under brim on a straw hat:
- Design (3 – 5 days)
- Pre-production samples (2.5 – 3.5 weeks)
- Production (15 – 20 days)
- Shipping (7 – 10 days air and 30 – 35 days ocean)
If you need rush services for your custom straw hats, contact our customer service team and we’ll let you know if we can accommodate your deadline.
What is your minimum order quantity?
Our minimum quantity for a branded straw hat order is 12 pcs for just a front patch, or 50 pcs for a front patch and sublimated under brim.
If you would like to place a smaller order of designer straw hats, we may be able to accommodate you.
Reach out and we’ll do our best to help.
What is the difference between a fedora hat and a rancher hat?
While both feature iconic brimmed crowns with historic roots, there are distinct differences between fedora hats and rancher hats:
- Fedoras are typically made from felt, wool, or cotton fabrics, while rancher hats are constructed from sturdy straw or leather materials.
- Fedoras have a pinched crown with a signature center dent. Rancher hats have a tall, rounded, or creased open crown.
- Fedora brims are narrower in the front and wider on the sides. Rancher hat brims are very wide all the way around, usually 3.5−5 inches.
- Fedoras sport a lengthwise crease along the crown. Rancher hat crowns are smooth and uncrested.
- Fedoras originated from European influences and gained popularity in early 20th century America. Rancher hats have their roots in cowboy hats worn in the American West.
- Fedoras exude a classic, formal dress aesthetic. Rancher hats give off a rugged, outdoorsy ranch vibe.
Get started on sun straw hats today.
Custom straw rancher hat FAQs
What kind of straw is used in rancher hats?
Rancher straw hats can be made from almost any type of straw and other materials such as palm leaves. The type of straw influences the look and feel of the hat.
Here at Anthem, we customize hats made from the highest quality materials, including:
- Raffia is a natural fiber that comes from the raffia palm tree, which is native to Madagascar. It is known for its strong, durable, and UV protection properties, making it a popular choice for classic straw sun hats.
- Toquilla straw is made from the toquilla palm tree fibers, native to the Ecuadorian coast. Toquilla straw hats are one of the most popular choices for hot summer days due to it being a breathable material.
- Toyo is a type of grass that is commonly used in the production of straw hats. It is known for its durability and resistance to wear and tear which makes it a perfect accessory for being in direct sunlight.
- Saltgrass is a type of natural grass that is used for making exceptional quality straw hats. It is known for its ability to withstand saltwater and is commonly used in marine cordage, making it an amazing choice for a straw beach hat.
- Moroccan straw is woven from palm leaves. Moroccan straw hats are one of the most popular summer hats due to their airiness and UV protection.
- Paper straw is made from paper, gold and silver thread, and other materials. It is known for its durability and water resistance.
- Hollow grass is another type of natural grass that is used for making common straw hats. It is known for its lightweight and breathable properties.
- Mat grass is a type of natural grass that is used for making straw hats. The hat-making process involves weaving the mat grass fibers into an intricate pattern.
- Seagrass is derived from reed-like marsh grass growing in coastal areas. It is commonly used in the production of rugs, furniture, bags, and hats.
- Bullrush straw, also spelled bulrush straw, is less commonly used than wheat straw, salt grass, raffia, mat grass, and hollow grass. It can still be used to make great straw hats.
- Abaca is a type of natural fiber that is derived from the abaca plant, which is native to the Philippines. It is known for its high tear strength and is considered to be the strongest of all-natural fibers.
How many colors do you offer for straw hats?
We offer three standard color options for straw hats: natural tan, classic black, and brown. We are actively working to increase the variety of styles and colors we offer.
What is the brim length on rancher straw hats?
The standard brim length for rancher straw hats is around 4 inches.


































