Fitted hat size chart

A fitted hat is a cap style that is made to fit the wearer’s head exactly. Where other hats use a snapback closure or some other mechanism that allows for size adjustments, fitted hats are made to measure. Some fitted hats have elastic, which allows them to accommodate a small range of head sizes; these are known as flexfit hats.

Fitted hats come in many styles, each with its own unique characteristics:

• Baseball caps: the most common type of fitted hat with a rounded crown and a stiff brim.
• Fedoras: classic hats with a creased crown and a brim that can be worn up or down.
• Newsboy caps: clat caps with a rounded crown and small, stiff brim at the front.
• Bowler hats: rigid, rounded crowns with a short, curled brim.
• Camper hats: five-panel hats with a flat brim, often made of lightweight materials.
• Dad hats: unstructured baseball caps with a curved brim and relaxed fit.

Trucker hats: baseball-style caps with a foam front and mesh back for ventilation.

To get the correct size of the hat, you need to know the exact size of your head. Here’s what to do:

1. Measure your head circumference. A flexible tape measure provides the most accurate measurement. If you don’t have one, use a piece of string and measure it against a ruler afterward. Place it just above your ears and across your forehead. This is where the hat will sit.
2. Wrap it around your head correctly. Place the tape or string just above your ears and across your forehead. 
3. Measure multiple times. Take at least three measurements. Your results might vary slightly each time, so taking an average is the most accurate.
4. Keep the tape loose. Don’t pull the tape too tight. You want some extra room in your hat, so keep the tape comfortably loose when measuring.
5. Leave some space. When trying on a hat, you should be able to fit about a finger’s width between your head and the hat to get comfort without the hat being too loose.
6. Check the size chart. Look at the hat size chart. It will show you which hat size matches your head measurement.
7. Try it on. When you get your hat, put it on. It should feel snug but not tight. You want about a finger of space between your head and the hat.

Know your head shape. Heads come in different shapes. Some hats might fit better than others based on your head shape.

At Anthem Branding, we transform ordinary fitted hats into powerful promotional tools. Our expertise lies in creating custom headwear that fits perfectly and effectively showcases your brand. Whether you’re outfitting a team, launching a product, or creating merchandise for an event, we’ve got the skills and experience to bring your vision to life.

Our customization process will make your brand stand out. We offer a range of high-quality fitted hats as base products, ready to be personalized with your unique touch. From classic baseball caps to trendy snapbacks, we’ve got a style to match your brand.

Here are some cool ideas you can use to customize your fitted hats:

• Embroidery: Our precision embroidery service adds a premium feel to your promotional hats. We can stitch your logo, slogan, or design onto the front, sides, or back of the hat. The textured, raised effect of embroidery gives a professional and long-lasting finish that’s perfect for corporate events, sports teams, or high-end promotions.
• Screen printing: For bold, colorful designs, our screen printing service is unmatched. This technique allows us to recreate complex graphics, photographs, or multi-color logos with vivid clarity. 
• Patches: Custom patches add another dimension to your promotional hats. They create a vintage look and make it easy to change hat designs quickly — perfect for seasonal campaigns or special events. Our team produces high-quality patches that stay secure and look great, boosting your brand’s visibility on every hat.

The average adult head size falls between 22 – 23 inches (56 – 58 cm) in circumference. For men, the average hat size is 7 ³⁄₈, while for women it’s 7 ¹⁄₄. However, there are slight variations across populations and individuals.

Fitted hats can shrink slightly over time, especially if exposed to heat or moisture. Cotton hats tend to shrink more than polyester, so check care instructions for your specific hat.

Hat sizes above 7 ⁵⁄₈ (61 cm) are above average size. The biggest standard hat sizes typically go up to 8 (64 cm). Individuals with larger head circumference may need custom-fitted hats for a proper fit.

Hat sizing tape, also known as a hat size reducer, is a foam strip with an adhesive backing used to adjust the fit of a hat. To use it, cut the tape into smaller strips, place them under the sweatband in areas where the fit feels loose, and press down firmly. This method provides exact measurements and gives a more customized fit without altering the hat’s structure.