Custom Cut & Sew Hats

Cut & Sew Hats Built from Scratch

When most companies say “custom” they mean adding an embroidered logo or patch to an already existing blank hat pulled off the shelf. We build custom hats from scratch with cut and sewn panels so we can truly design and produce a completely custom piece that's authentically unique to your brand.

You can choose from several different hat styles, hat construction, decoration methods, and fabric options.

We embroider our caps using the highest quality modern equipment, ensuring that your cap is of retail quality.

Custom Hats

Hats are a great way to promote your business in an affordable and impactful way. The beauty of every hat style is that they’re versatile and easily wearable in all seasons. You could tailor your marketing effects with different types depending on when you want to promote your business. For example, a customized cap is ideal for football season, and felt hats are perfect for winter promotions.

Unlimited Customization Options

Endless options to customize your hat:

  • Standard minimum orders start at 144 per style and per color way/design; we do not fulfill one-off hat requests
  • Typical turnaround time is 2-3 months
  • Base material can be 100% cotton twill/poly twill, twill poly mesh, faux-leather, cotton/wool
  • Profile shape: mid, high, or low
  • Bill options: flat, curved, or sandwich
  • Closure: snapback, metal, velcro, buckle
  • Embellishment options: direct embroidered designs, full color sublimation, screen printing, pins, patches, label, taping, and more
7 Panel Hats

We can create unique private label 7 panels hats fit perfectly for your brand.

This on-trend, progressive style is a perfect choice for fashion-forward brands!

Finished with custom branded printed interior taping and woven private label.

Custom Ear Flaps

Add custom ear flaps to your flat brim for added warmth in the winter.

All over Sublimation

If you're looking for a fun way to get noticed with a colorful pattern or photo-realistic artwork we can sublimate the hat fabric and cut & sew the panels together for a look completely custom for your brand.

Check Out Our Recently Completed Hat Projects

Visit our recently completed hat projects for more inspiration and decoration options.

Download the Anthem Branding Hat Profiles and Decoration Catalog
Check out our Anthem Branding Hat Profiles and Decoration Catalog to learn more about:
  • Available hat profiles from trucker and dad hats to visors and golf hats
  • Profile features
  • Brim and closure styles
  • Artwork techniques
  • Interior accents
  • Packaging
  • Pricing and production timelines
Let's Create Something Together

Are You Ready to Start a Custom Hat Project?

Contact us to learn more about:

  • Your delivery deadline or event date
  • Your budget
  • Details related to your design
  • Specifics related to your target audience and goals
Frequently Asked Questions
  • What is your min order quantity?

    Our typical min order is 144 pcs per style, per colorway. We can accommodate smaller quantities. Please contact a member of our team to discuss specific details and to explore options.

  • What level of Quality can I expect from Anthem Branding?

    You can expect retail quality.

  • What is your turnaround time?

    Standard production time is: Design (approx 7 days), Pre-production samples( approx 2.5-3.5 weeks), Production (4 weeks), and shipping (approx 7-10 days).

  • Do you offer rush services?

    Yes, we can offer rush services. Please contact us to discuss the details of your project so we can accommodate your needs.

  • Do you ship to other countries?

    Absolutely! We are able to ship all over the world.

  • Do you offer pre-production proof approval in production?

    Yes, we can arrange photo proofs or physical proofs. Details can be arranged during the order confirmation process with our team.

  • What styles do you offer?

    We can custom make any style hat: trucker hats, dad hats, flat brim snapbacks, 5 panel, 7 panel, camper hats, military hats, golf hats, and any style you desire.

  • Do you offer finishing services?

    We offer several finishing services to include the following.

    Woven Tag sourcing, Woven tag sewing, Hang Tag sourcing, Hang tag application, Individual folding and polybagging, Inside tag removal, Inside tag printing

  • Do you offer Fulfillment Services?

    We can accommodate fulfillment services. If you have a request for fulfillment please reach out to our team and provide all details for your request. We will determine the best approach based on your specific needs for your project.